Browsing by Author "Halwatura, R. H"

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    PublicationOpen Access
    Circular Valorization of Post-Industrial Textile Waste in Thermal-Insulating Cementitious Ceiling Sheets
    (Multidisciplinary Digital Publishing Institute (MDPI), 2026-02-27) Fernando, K. V; Dodangodage, C.A; Seneviratne, V.M; Jayasinghe, S.M; Dharmaratne, D.D; Gamage, G.N; Halwatura, R. H; Gunasekera U.S.W; Halwatura, R.U
    The construction sector faces increasing pressure to reduce the embodied energy of building materials while valorizing industrial waste streams. This study evaluates the direct incorporation of post-industrial textile waste (100% cotton and cotton–polyester blends) in its native form to develop high-performance cementitious ceiling sheets. Composites were fabricated under a controlled hydraulic compaction pressure of 2.0 MPa, optimized to achieve matrix densification while preserving the integrity of the fibrous network. Viscoelastic recovery of the compressed fibers induced a hierarchical double-porosity architecture characterized by macro-voids and hollow fiber lumens. This microstructural evolution reduced thermal conductivity to 0.091 W/m·K, approximately 50% lower than commercial cement–fiber benchmarks—without compromising mechanical compliance. Scanning Electron Microscopy (SEM) revealed a mechanistic decoupling between water absorption and dimensional stability. Although the CP15 formulation (15 wt.% cotton–polyester) exhibited high moisture uptake (~21%), thickness swelling remained limited to 1.35%. This dimensional stability is attributed to the hydrophobic polyester framework, which bridges microcracks and constrains hygroscopic expansion within the cellulosic phase. The optimized CP15 composite achieved a Modulus of Rupture (MOR) of 8.75 MPa, exceeding ISO 8336 Category C, Class 2 requirements. Despite increased thickness, the areal density (10.84 kg/m2) remains compatible with standard gypsum-grade suspension systems, eliminating the need for structural modification. These findings establish a scalable, direct-valorization strategy for circular construction materials delivering enhanced thermal insulation and robust performance under tropical climatic conditions.