Browsing by Author "Silva, B, N"

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    PublicationOpen Access
    Vision incorporated MUltichannel Feature Fusion Template Matching (MUFF-TM) and real-time sub-pixel coordinate localization for 2D textile surface in ultrasonic tacking systems
    (Elsevier B.V., 2026-09) Kahandawala, B, S; Nalmi, R; Sodige, B, A.K; Subasinghage, K; Silva, B, N; Wijesinghe, R,E; Woo, S, T
    Temporary stitches are essential in apparel manufacturing as they temporarily secure fabric pieces to prevent misalignment during machine sewing and ensure high-quality results. Manual ultrasonic tacking machines were introduced to enhance the precision of this process; however, the necessity for expert operators remains a major constraint. This work introduces a real-time system for ultrasonic tacking machines that combines vision-guided single-modal MUltichannel Feature Fusion Template Matching (MUFF-TM) to autonomously identify and align tacking points on textiles with sub-pixel spatial accuracy. To overcome the limitations of classic feature-based algorithms on smooth and deformable fabrics, the proposed method utilizes macro-contour extraction and equidistant boundary sampling rather than relying on unstable local textures. Experimental results demonstrate that MUFF-TM achieves a 100% target detection rate with a highly stable Mean Absolute Error (MAE) of under 5 pixels across various dynamic conditions, including changes in orientation, illumination, scale, and non-rigid deformation. By significantly outperforming traditional algorithms (SIFT, SURF, and ORB) in spatial precision, the developed software interface offers a robust, versatile, and scalable solution for advancing automated precision in the apparel industry. Copyright