Real-Time Coordinate Estimation for SCARA Robots in PCB Repair Using Vision and Laser Triangulation

Abstract

The Printed Circuit Board (PCB) manufacturing industry is a rapidly expanding sector, fueled by advanced technologies and precision-oriented production processes. The placement of Surface-Mount Device (SMD) components in PCB assembly is efficiently automated using robots and design software-generated coordinate files; however, the PCB repair process remains significantly more complex and challenging. Repairing faulty PCBs, particularly replacing defective SMD components, requires high precision and significant manual expertise, making automated solutions both rare and difficult to implement. This study introduces a novel real-time machine vision-based coordinate estimation system designed for estimating the coordinates of SMD components during soldering or desoldering tasks. The system was specifically designed for Selective Compliance Articulated Robot Arm (SCARA) robots to overcome the challenges of repairing miniature PCB components. The proposed system integrates Image-Based Visual Servoing (IBVS) for precise X and Y coordinate estimation and a simplified laser triangulation method for Z-axis depth estimation. The system demonstrated accuracy rates of 98% for X and Y axes and 99% for the Z axis, coupled with high operational speed. The developed solution highlights the potential for automating PCB repair processes by enabling SCARA robots to execute precise picking and placement tasks. When equipped with a hot-air gun as the end-effector, the system could enable automated soldering and desoldering, effectively replacing faulty SMD components without human intervention. This advancement has the potential to bridge a critical gap in the PCB repair industry, improving efficiency and reducing dependence on manual expertise.