Waste Polyethylene Reinforced with Coconut Fibers for Sustainable Construction: A Mechanical and Physical Property Evaluation Study

Abstract

This study evaluates the feasibility of using waste polyethylene as a construction material. To achieve this, a series of polymer composites were developed using waste Low-Density Polyethylene (LDPE) reinforced with coconut fiber (coir). The mechanical properties, including the tensile strength, flexural strength, impact strength, and elastic modulus, were assessed, along with the water absorption as a key physical property by following the ASTM standards. The composites were fabricated using the hand layup technique with varying coir-to-LDPE weight ratios and fiber lengths, followed by a hot-press machine manufacturing under controlled conditions. The results demonstrated that different fiber lengths and content levels influenced the mechanical properties, optimizing them at various configurations. A maximum tensile strength of 12.56 MPa was achieved using 40% coir content with 4 cm fiber length. The highest elastic modulus value of 0.46 GPa was achieved at 50% fiber content with 4 cm fibers. At 30% fiber content with 3 cm length, the maximum flexural strength value of 33.77 MPa was obtained. The impact strength reached its maximum value of 1.22 kJ/m² with 40% fiber content and 2 cm fiber length. The high water absorption exhibited by the composites, can be mitigated by applying waterproofing chemicals immediately after fabrication. It was found that the integration of fiber content and length affects the composite's properties. Depending on the required characteristics, appropriate fiber lengths and mix proportions can be selected, making these composites suitable for various applications in the construction industry. Additionally, proper waterproofing immediately after manufacturing the composite is proposed to enhance its performance as a construction material.